The Country Rug

While waiting for my flannelette orders to arrive two things happened. First, I wound up going in person to the shop I’d ordered from. It seems like everyone is coming out of isolation much faster than they went in. Which would be fine, if everyone was physical distancing. But that’s another grumble for another time and place…

I bought a half metre of plain purple and red flannelette as back up, figuring I could weave it as it was, or draw all over it with a black fabric pen to create an impression of pattern. Part of my order arrived faster than before, so I now had three pieces of fabric to cut up and weave.

However…

In the meantime, I’d hit upon another solution to the need for more strips for the rug. The problem with using the rest of the strips I’d already cut was that they were half an inch narrower, so they would form visibly thinner weft. But what if I cut strips half an inch wide and wrapped the 1 1/2 inch strips around them?!! That would bulk up the thinner strips equal to the larger.

I was certain it would work. So I plucked out some strips in colours that would suit – burgundy patterns and a plaid – and sewed those strips together with a thin filler strip at the centre, cut from strips in colours that didn’t match any of the batches I’d put together. Then I carefully folded in the edges and ironed them flat.

I got weaving, starting with the blue batch I’d already prepared, moving onto the burgundy plaid then the two burgundy patterns… and ran out of warp.

I didn’t even get to the point of cutting up the red plaid I’d ordered. And I also found that I didn’t have enough warp left to weave a 15 cm header. So some unweaving began. I removed the first batch of burgundy, then the second as without the first it was too bright against the rest of the rug.

Finally I was able to weave the header and finish the rug. All without using any of the fabric I’d bought. After I cut it off the rom I took it into the kitchen, I flung it out over the floor.

It looked good. I got out a measuring tape and noted the dimensions of the rug, and then the distance from the start to when I ran out of weft the first time. And I discovered that I had stopped a few scant inches shorter than the rug was supposed to be. All the waiting and adapting of strips and buying of more fabric had been totally unnecessary.

How could this be? I had measured the length of the rug on the loom by winding the tape around the front beam following the woven fabric. But I must have missed a round somehow. Such a doofus!

Well, at least I now have confirmed that my maths brought me reasonably close to the actual result, confirming that I can weigh strips to calculate how much square meterage of rug I’ll get from them.

Once I’d sewn the hems, I took a deep breath and threw the rug in the washing machine on the delicates-cold setting. Why? If the rugs are going to be sold, I need to be able to recommend how to wash them, and know whether I should prewash before selling them. The rug shrank about 5% in the weaving and another 5% in the washing. The hems shrank more, but a good stretch while they were wet got them almost back to the full width.

The next rug I want to make will be a colour gamut – a rainbow of warp yarns and a graduating rainbow of weft rags. I’m hoping to get a 2 x 1 metre rug. It’s for a friend’s daughter, either birthday or Christmas depending on when I finish!